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Stationary Asphalt Hot Mixing Plant

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Stationary Asphalt Hot Mixing Plant

Stationary Asphalt Hot Mixing Plant is a kind of concrete equipment, which widely used in many areas, like highway or airport construction. It is also called module asphalt mixing plant, or asphalt batching plant.

Product Details

The whole set of Asphalt Hot Mixing Plant includes cold material feeder, drying drum, mixing tower, aggregate elevator, mineral powder elevator, vibrating screen, bitumen heating and supplying system, bag  filter and ready mixed asphalt storing system. The asphalt equipment adopts microcomputer auto-control system. Its tower body is made by steel plates of superior quality, bringing in imported burner, Toledo sensor, Siemens electrical elements, and Advantech IPC. The mixing plant is safe and reliable, with reasonable structure and high automaticity.


TTM asphalt mixing plant



1. Modular Type Cold Feeder

①With modularized design, the aggregate bin and belt conveyor can be assembled accordingly; 

②The belt conveyor is controlled by infinitely variable frequency speed regulation. Its speed could be auto-regulated according to producing capacity and proportioning;

③There are separation net and alarm device in each bin, in case of starving or blocking;

④The material collecting belt and feeding belt are made of high-tenacity rubber.

aggregate hopper cold feeder 

2. Drying Drum

①The drum body is made by heat-resisting and wear-resisting steel plate, improving the service life;

②Driven by friction of 4 sets of shaft mounted type speed reducers. The surface of the wheels are reinforced specially;

③Using rock wool to keep warm for drum body, in case of the loss of heat; 

④Test the heating temperature of the aggregates from discharging port by infrared thermodetector.

dryer drum


3. High-efficiency Dedusting System, Bag Filter

①The filter-bags are supported by steel frame in the upper deduster. The efficient and durable bags of famous brand are imported from abroad;

②Making use of the atmospheric anti-blowing system to blow the bags in reversed direction, so as to break the powder off;

③The lower part of the deduster used to collect fine powder. The powder will be deliveried outside or sent to powder elevator by screw conveyor.

bag filter collecting dust


4. Bitumen Heating and Supplying System

①Heated by conduction oil, rapidly and evenly;

②Bitumen tanks and pipes are insulated by rock wool to keep warm, prevent the loss of heat efficiently.

hot oil heating system bitumen heating tanks


5. Mixing System

①Adopting twin shaft compulsory mixer for mixing, stably and efficiently;

②The meticulously designed mixing blades can mix the mixture rapidly and evenly, with working life no less than 100,000 times of mixing.

asphalt mixer


6. End Products Storage System, Hot Mixed Bunker

①The modular designed over-all structure is compact, safe and reliable

②A special structure in the storage bin could prevent the dissociation of the end products. The bin wears rock wool to keep warm and covered with corrugated sheet

③Trolley dragged by winch could run stably and locate accurately.

asphalt hot bunker

 

Model

LB-1000

LB-1500

LB-2000

LB-3000

LB-4000

LB-5000

Productivity(T/h)

60~80

90~120

120~160

180~240

240~320

300~400

Mixer Capacity(Kg)

1000

1500

2000

3000

4000

5000

Installed Capacity(kw)

245

333

450

680

850

980

Fuel Consumption(Kg/T)

6~7

6~7

6~7

6.5~7.5

6.5~7.5

6.5~7.5

Fuel Types

Light/Heavy Oil

Light/Heavy Oil

Light/Heavy Oil

Light/Heavy Oil

Light/Heavy Oil

Light/Heavy Oil

Discharge Temperature()

130~180

130~180

130~180

130~200

130~200

130~200

Mineral AGG Metering Accuracy

±0.5%

±0.5%

±0.5%

±0.5%

±0.5%

±0.5%

Bitumen Metering Accuracy

±0.25%

±0.25%

±0.25%

±0.25%

±0.25%

±0.25%

Powder Metering Accuracy

±0.5%

±0.5%

±0.5%

±0.5%

±0.5%

±0.5%

Discharge Temperature Accuracy()

±5

±5

±5

±5

±5

±5

Dust Discharging Density(mg/Nm3 )

≤100

≤100

100

≤100

≤100

≤100


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